Compact Dual-Stage Vacuum Pressure Forming Machine for Medical Device Molding

Overview

Designed for makerspaces, design studios, and small-batch manufacturers, this machine streamlines prototyping and short-run production with minimal setup. Its compact frame houses a robust heating chamber capable of processing thin-gauge materials like polystyrene, PET, and polypropylene. The machine’s open-frame design allows easy access for mold adjustments, while its intuitive controls ensure even first-time users can produce museum-quality replicas, custom packaging, or architectural models within minutes.

Features

1. Plug-and-Play Operation: A simplified control panel with LED indicators for temperature, vacuum strength, and cycle progress eliminates guesswork.

2. Adjustable Temperature Zones: Dual heating elements with independent PID controllers prevent edge warping and enable uniform softening of irregularly shaped sheets.

3. Transparent Safety Guard: Constructed from 5mm polycarbonate, the hinged shield provides a clear view of the forming process while blocking radiant heat and debris.

4. Portable Design: Weighing under 50kg, the unit features lockable casters and a foldable worktable for compact storage in tight spaces.

5. Budget-Friendly: Costs 60% less than industrial formers while maintaining a 0.1mm dimensional tolerance for most applications.

Applications

· Education: Demonstrates thermoforming principles in university labs or vocational training centers, enabling students to create functional prototypes.

· Prototyping: Rapidly iterates concept models for electronics enclosures, drone canopies, or custom-fit wearable devices.

· Custom Artwork: Shapes acrylic light diffusers, theatrical props, and textured wall panels for interior design projects.

· Dental Labs: Forms clear aligners, whitening trays, and dental impression molds using medical-grade PETG sheets.

FAQ

1. What is the maximum material thickness?

Optimized for 0.5mm–3mm sheets; thicker materials may require multiple heating cycles or manual pre-stretching.

2. Can it handle high-temperature materials?

Maximum operating temperature is 200°C, suitable for PET and HIPS. Materials like polycarbonate may not achieve full forming depth.

3. Is external air compression needed?

The built-in 3CFM vacuum pump suffices for most applications, but an external 90PSI compressor can enhance pressure-forming detail resolution.

4. What warranty is offered?

Includes a 12-month warranty on heating elements and mechanical components, with lifetime access to firmware updates.