loading
| Availability: | |
|---|---|
| Quantity: | |
The JBJ-120 Cup Curling Machine represents a highly synchronized integration of advanced pneumatic, mechanical, and electrical systems. Designed specifically for continuous, high-volume production facilities, this equipment automates the entire finishing cycle—from the initial cup feeding and thermal curling to the final ejection and organized stacking. By completely removing manual handling from this phase of production, manufacturing facilities can drastically reduce operational labor costs while simultaneously maintaining the strict hygiene and sanitation standards required for food-grade packaging. The continuous workflow ensures that bottlenecks are eliminated, allowing upstream thermoforming processes to operate at maximum capacity.
The core curling process is driven by a powerful 10Kw heating system that applies highly precise, uniform temperature control to the plastic substrate. As the raw cups pass through the specialized forming molds, the raw edges are meticulously rolled into a perfectly smooth, rounded rim. This thermal forming process eliminates any sharp burrs, rough textures, or uneven edges, ensuring a completely safe and comfortable tactile experience for the end consumer's lips. Furthermore, this tightly rolled edge significantly enhances the overall structural rigidity of the cup body. This added strength prevents the container from collapsing or deforming when gripped or when filled with heavy hot or cold liquids. Crucially, the perfectly flat and uniform rim provides an ideal surface for secure foil or plastic film sealing, drastically reducing the risk of leaks during transit.
Equipped with a sophisticated Programmable Logic Controller (PLC) and an intuitive Human-Machine Interface (HMI), the operational workflow is continuously monitored and optimized. The intelligent control system includes highly responsive built-in fault detection mechanisms. If a cup jams, an irregular feed is detected, or air pressure drops below the required 0.6Mpa threshold, the machine triggers an immediate automated halt and alerts the operator via the interface. This rapid-response safety feature protects the internal mechanical components from severe damage, minimizes raw material waste, and ensures a secure, hazard-free working environment for all facility personnel.
Production demands frequently shift, and the JBJ-120 is engineered to adapt seamlessly. The system is fully compatible with a wide spectrum of mainstream thermoplastic materials, delivering excellent results with PP, PVC, PS, and PET. The versatile tooling accommodates standard cup diameters ranging widely from 45mm to 120mm, with custom dimensions readily available upon special order to meet unique client specifications. The mechanical design allows for streamlined, tool-efficient mold adjustments, enabling operators to switch between different cup sizes and material types with minimal downtime, thereby maximizing the facility's overall equipment effectiveness (OEE).
Operating at an impressive, rapid pace of 300 to 400 pieces per minute, this machine is built to satisfy the most demanding production quotas without breaking a sweat. The flawless synergy between the robust 1.5Kw main motor, the dedicated 0.09Kw feeding motor, and the responsive pneumatic cylinders ensures that the equipment maintains a steady, rhythmic output even during extended, heavy-duty production runs. Operators will notice the quiet, rhythmic hum of the pneumatic systems, a direct result of precision engineering that minimizes harsh vibrations. The substantial 900Kg heavy-duty frame effectively absorbs operational forces, contributing to long-term mechanical stability and ensuring that every single cup meets exact dimensional tolerances.
The technical specifications detailed below outline the foundational mechanical and electrical capabilities of the JBJ-120. Every single component, from the energy-efficient feeding motor to the comprehensive three-phase power requirements, has been carefully selected and integrated to deliver reliable, continuous performance in the most demanding manufacturing environments.
| Main Motor | 1.5Kw |
| Feeding Motor | 0.09Kw |
| Heating Power | 10Kw |
| Suitable Cup Material | PP, PVC, PS, PET, |
| Dia. Of Platic Cup | 45-120mm(others special ordered) |
| Speed | 300-400pcs/min |
| Power | 380V, 50Hz |
| Air Pressure | 0.6Mpa |
| Weight | 900Kg |
| Overall Size | 5200×1100×1300mm3 |
Beyond its core mechanical capabilities, the JBJ-120 is designed to integrate seamlessly into diverse packaging production lines, backed by a comprehensive support structure that ensures long-term operational viability and a strong return on investment.
Beverage Containers: Heavily utilized in the mass production of disposable milk tea cups and iced coffee tumblers, ensuring a structurally sound rim that supports tight-fitting lids.
Dairy & Desserts: Ideal for yogurt pots and jelly cups, where a perfectly smooth edge is necessary for secure foil heat-sealing, preventing contamination and extending shelf life.
Delivery-Ready Packaging: Meets the rigorous standards required by modern food delivery services, where spill-proof, rigid packaging is non-negotiable to survive transit vibrations.
The physical architecture of the JBJ-120 emphasizes long-term accessibility and ease of maintenance. A smart, modular layout allows maintenance teams to easily access critical pneumatic valves, heating elements, and mechanical linkages for routine cleaning and inspection, effectively preventing the buildup of plastic residue or dust. To ensure uninterrupted production, comprehensive operational training modules and dedicated global technical support are provided. A streamlined, highly responsive supply chain for wear parts guarantees that manufacturing facilities worldwide can maintain peak operational efficiency with minimal unexpected downtime, protecting their production schedules and bottom line.
