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By replacing hydraulic systems with brushless servo motors, this machine eliminates oil leaks and reduces energy consumption by 40%, aligning with ISO 14001 environmental standards. Its all-electric drive ensures micron-level repeatability, making it ideal for microforming medical implants or optical lenses. The HMI’s AI-assisted defect detection scans each part for pinholes, thickness deviations, or surface blemishes, automatically adjusting parameters for subsequent cycles. With compatibility for bio-based and recycled polymers, it empowers manufacturers to meet circular economy goals without sacrificing productivity.
1. Servo-Electric Actuators: Four synchronized servo axes control clamp movement, pressure application, and platen tilt, achieving positioning accuracy within ±5 microns.
2. Green Technology: Energy recovery modules store braking energy in supercapacitors, while biodegradable hydraulic fluids (if used) comply with OECD 301B standards.
3. Touchscreen HMI: A 15-inch capacitive display offers 3D visualization of mold setups, historical cycle data graphs, and multi-language support for global teams.
4. Modular Design: Optional add-ons include in-mold labeling systems, laser perforation units, or inline thickness gauges for closed-loop quality control.
5. Low Noise Output: Sound-dampened cabinets and vibration-isolated motors ensure workplace noise levels meet EU Directive 2003/10/EC requirements.
· Electronics: Forms ultrathin dielectric films for capacitors, EMI-shielding enclosures, and heat-resistant sockets for semiconductor testing.
· Food Packaging: Produces PP-based microwaveable trays, vacuum-sealed sous-vide pouches, and breathable modified atmosphere packaging (MAP).
· Renewable Energy: Molds wind turbine blade root fairings, solar inverter housings, and battery module spacers from flame-retardant composites.
· Pharmaceuticals: Creates child-resistant clamshells, cold-chain-compliant insulated shippers, and peelable lidding films for aseptic filling.
1. What is the energy consumption rate?
Average consumption is 8–12 kWh per cycle, with regenerative systems reclaiming up to 15% of expended energy.
2. Are molds interchangeable with hydraulic models?
Molds designed for hydraulic machines can be adapted using shim plates; however, electric-specific tooling maximizes speed and accuracy.
3. Does it support biodegradable plastics?
Validated for PLA, PHA, and starch-based polymers. Moisture-sensitive materials require optional dry-air purge systems.
4. What software compatibility does it offer?
Native compatibility with SolidWorks, Autodesk Mold Flow, and Siemens NX for direct mold geometry import and simulation-based parameter optimization.
