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Engineered for thick-gauge materials up to 12mm, this machine excels in producing structural components requiring high impact resistance or thermal stability. Its dual-action hydraulic system delivers 15 tons of clamping force, ensuring mold integrity during high-pressure cycles. The machine’s partitioned heating zones and programmable cooling jets enable precise control over crystallinity levels, critical for aerospace and automotive applications. With compatibility for engineering-grade resins like PEEK, PEI, and PPSU, it meets stringent industry standards for flame retardancy, chemical resistance, and dimensional stability.
1. Hydraulic Clamping Mechanism: A servo-driven hydraulic pump provides consistent platen parallelism, eliminating flash formation on deep-drawn parts.
2. Dual-Pressure Zones: Enables differential pressure application—higher force for intricate core details and lower force for thin-walled sections—to prevent tearing.
3. Advanced Cooling System: Multi-directional air knives and water-cooled platens reduce cycle times by rapidly quenching parts to below glass transition temperatures.
4. IoT Connectivity: Integrates with MES platforms for real-time OEE tracking, predictive maintenance alerts, and remote parameter adjustments via encrypted VPN.
5. High-Capacity Heating: Six independently controlled ceramic heaters deliver 30kW of power, achieving uniform sheet temperatures up to 450°C for ultra-high-performance polymers.
· Aerospace: Forms cabin interior panels with integrated mounting points, UAV fairings, and composite layup tools rated for autoclave cycles.
· Construction: Produces corrugated roofing sheets, seismic-resistant wall claddings, and PVC-based acoustic baffles.
· Marine: Creates UV-stabilized hatches, watertight instrument housings, and anti-slip decking panels from marine-grade ABS.
· Industrial Machinery: Molds glass-filled nylon guards for CNC machines, conveyor belt components, and chemical-resistant fume hood liners.
1. What power supply is required?
Requires 3-phase 480V/60Hz power with a dedicated 200A circuit. Voltage converters for international use are available as optional accessories.
2. Can it integrate with robotics?
Compatible with Fanuc, KUKA, or ABB robots via Ethernet/IP for automated sheet loading, part extraction, and conveyor belt synchronization.
3. How is material waste reduced?
AI-powered vision systems detect sheet alignment errors, and nesting software optimizes material usage, achieving up to 98% yield.
4. What safety certifications does it have?
Meets CE Machinery Directive 2006/42/EC, ANSI B151.1-2020, and includes emergency stop relays, light curtains, and thermal overload protection.
