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Built with a robust yet flexible steel structure, the machine prioritizes ease of use and rapid reconfiguration, featuring quick-release mold clamps and removable forming stations. It complies with global safety standards (CE, OSHA) and offers seamless integration with upstream/downstream automation systems, such as robotic loaders and quality control scanners.
Convertible Forming Architecture: Removable upper and lower mold frames enable quick transition between twin-sheet forming (for hollow parts), single-sheet thermoforming (using male/female molds), and lamination processes (bonding decorative films or structural layers). Changeover between processes takes less than 45 minutes, significantly reducing downtime for mixed production runs.
Dual-Mode Pressure-Vacuum System: A high-performance pump unit provides adjustable vacuum (0–100kPa) for delicate sheet stretching and compressed air (0–300kPa) for deep-drawing applications, accommodating both shallow decorative parts and complex structural components. The system includes pressure sensors to maintain precise control during forming.
Composite Lamination Capability: An optional roller press module bonds up to three layers—such as plastic sheets, foam insulation, and metal foils—during the forming process, creating multi-material components with integrated functionality (e.g., thermal insulation, electromagnetic shielding) in a single step.
User-Centric HMI with Recipe Management: A intuitive touchscreen interface allows operators to create and store custom process parameters for different materials and part designs. The system supports real-time monitoring of key metrics (temperature, pressure, cycle time) and generates detailed production reports for process optimization.
Prototyping & Low-Volume Production: Ideal for creating custom samples, small-batch automotive interior parts, and industrial prototypes without the high cost of dedicated tooling. The machine’s quick changeover capabilities make it suitable for design iterations and rapid proof-of-concept testing.
Decorative & Functional Components: Forms aesthetically complex parts for furniture, signage, and consumer goods, such as backlit panels with embedded LED grooves, textured appliance casings, or ergonomic handles with integrated grip patterns.
Composite Structures: Manufactures lightweight, high-strength components for recreational vehicles (RVs), boats, and modular buildings by bonding fiberglass, carbon fiber, or foam cores to plastic substrates during forming, enhancing structural rigidity without adding weight.
Packaging Solutions: Produces custom packaging for luxury goods, electronics, and medical devices, featuring precision-cut inserts, anti-static coatings, or hermetic seals formed in-line to meet strict product protection requirements.
Q: How many layers can the lamination module handle simultaneously?
A: The standard configuration supports up to three layers (e.g., two plastic sheets and one adhesive film), with custom setups available for more complex multi-layer composites.
Q: What is the typical cycle time for single-sheet thermoforming?
A: Cycle times range from 20–60 seconds, depending on material thickness, part depth, and cooling requirements. For twin-sheet forming, cycle times are slightly longer (30–90 seconds) due to the dual-sheet alignment process.
Q: Can the machine be used with recycled or bio-based plastics?
A: Yes, it is compatible with both virgin and recycled materials, including rPET, rPP, and bio-plastics like PLA. The heating system can be adjusted to accommodate the lower melting points and higher moisture sensitivity of these materials.
